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Home : Products : Clinching : Clinching modules for integration

Clinching modules for integration

A system approach to customer's needs

The clinch system is designed in such a way that applications can be quickly and easily built using modular, standard elements. It consists of a large number of C'frames, force units and ancillary accessories offering unlimited possibilities to line builders and to customers for customizing their application: Stand alone, bench mounted, integrated, multi-head, automatic and robotized installations can be configurated and built-up rapidly using a unique module range.

There are 3 families of standard modules : 35 kN, 50 kN, and 75/100 kN. Each of them is designed to exactly fit the tool force required by the corresponding tool kit range, with nominal die diameters respectively 5.0mm, 6.0mm and 8.0mm. In addition, it is possible to equip the work head with 2 or more tool kits.

The modules are hydraulically powered by a family of pressure boosters (air-to-oil converters) using only a small quantity of oil, eliminating the need of large hydraulic power pack with large oil volumes and complex circuitries. They are supplied completely assembled, with fittings, tubes, sensors and accessories, filled with oil and sealed, tested and delivered to the customer ready to operate or to be integrated.

The P35 and the P50 work heads can be equipped with the Passive Approach Stroke Systems PASS , so that most of the tool motion is simply powered by pneumatic cylinders, thus reducing the booster size and the air consumption to the bar minimum.

In addition to the programme shown in the catalogues, we supply customized clinching solutions, with work heads up to 300 kN force and C'frame of any size you may need.

SPOT CLINCH ® P35S Series
Light work heads, with tool force 35 kN.
Standard depth of C'frame 35, 70, 110, 200, 300 and 450m
Adjustable cylinder stroke: 10-15mm and 25-50mm.
Maximum capacity : 3.0mm (mild steel)
Clinching modules for integration
   
SPOT CLINCH ® P50S Series
Medium range work heads, with tool force 50 kN.
Standard depth of C'frame 35, 70, 110, 200, 300 and 450mm, 650mm, 1000mm, 1300mm
Adjustable cylinder stroke: 10-15mm and 25-50mm.
Maximum capacity : 4.0mm (mild steel)
Clinching modules for integration
   
SPOT CLINCH ® P75 /100S Series
High capacity work heads, with tool force 75 kN (100 kN with booster)
Standard depth of C'frame 100, 160, 250, 450mm, 650mm, 1000mm, 1300mm
Cylinder stroke: 25, 50 and 100mm.
Maximum capacity : 6.0mm (mild steel)
Clinching modules for integration
   
ACCESSORIES

Tool kits for modules and press applications
Standard family of round and rectangular dies from 3.0 mm to 8.0 mm, for sheet metal total thickness from 0.4 to 8.0mm.
Other dimensions available upon request
Clinching modules for integration
   
Air-to-oil pressure converters
Oil displacement: 20, 40, 80, 120 cm3
Pressure conversion ratio: 60
Maximum air pressure: 6 bar
Maximum oil pressure: 360 bar
Clinching modules for integration
   
PASS options
Approach stroke (pneumatic): 52 and 92 mm
Work stroke (hydraulic) : 8mm
Total strokes: 60 and 100mm
Tool force during approach stroke: < 50 N at 6 bar
Clinching modules for integration
   
Other accessories:
  • Sliding supports for position compensation
  • Optimized cycle controller (pneumatic)
  • Process monitoring with sensors and processor
  • Mechanical strippers
  • Die elongators and die protection cages
  • Kits of sensors for automatic operation
  • Piping, swivels and coupling for easy installation
 
   
   


 

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