TE185 - Constant current microprocessor control unit

 
WELDING CONTROL UNIT TE 185

TE 185 is a microprocessor welding control unit for single-phase resistance welders. The welding control unit is used to control the welder parts and, in particular, the thyristor regulating the welding current. TE 185 control unit can be programmed for working under two different operating modes: standard one and constant current. It is possible to program and to store up 15 different welding programs. All the programs can be recalled directly from the keyboard and from an external source by means of a PLC. Each program can assume all the configurations included between the simplest 4 times cycle, up to the most complex one, which can include the slopes, the pulses, the postheating, the forging and the minimum and maximum current limits.

TE185 - Constant current microprocessor control unit

MAIN FEATURES

  • 15 welding programs selectable by keyboard and by an external device.
  • 16 programmable parameters.
  • Control of 3 solenoid valves 24 Vdc 7,2 W Max with protected output against short circuit.
  • Double operating mode: standard and constant current.
  • Measure and display of the welding current in kA.
  • Measure and display of the max. welding current conduction angle.
  • Adjustment of the welding time in half-periods.
  • Welding current limits for each program under standard operating mode.
  • Current conduction angle limits under constant current operating mode.
  • Counter of the performed welds.
  • Output of endcycle with relay, also selectable as interlock.
  • Output signal for out-of-limits spots with relay.
  • Automatic compensation against voltage drops under standard operating mode.
  • Minimum current compensation function under standard operating mode.
  • Restart key and outputs enabling under Watch-dog control.
  • Serial communication by means of insulated RS-232 interface (optional).
  • Removable key for programming or for run.
  • Integrated ammeter with four different capacities to select (18,36,45,90 kA).
  • Key to select foot control or two hands control.
  • Possibility to eliminate the autoretain of the start signal during the welding process.
  • Self-adjustment to the network frequency 50/60 Hz.

PROGRAMMABLE PARAMETERS

PARAMETER RANGE
1° SQUEEZE 01 - 99 cycles
SQUEEZE 00 - 99 cycles
FORGE DELAY 00 - 99 cycles
SLOPE UP 00 - 29 cycles
WELD TIME 1 00.5 - 99.5 cycles
CURRENT 1 01 - 99 % 2.0 - 90.0 kA *
COLD TIME 1 00 - 50 cycles
IMPULSE N. 01 - 09
SLOPE DOWN 00 - 29 cycles
COLD TIME 2 00 - 50 cycles
WELD TIME 2 00.0 - 99.5 cycles
CURRENT 2 00 - 99 % 2.0 - 90.0 kA *
HOLD TIME 01 - 99 cycles
OFF TIME 00 - 98 cycles
MIN. CURR. 0 - 90 kA 0 - 180° *
MAX. CURR. 0 - 90 kA 0 - 180° *

* under constant current operating mode

 

Specifications subject to change without notice.