Items 8201-8214

- Linear action spot and projection welders - 63-160 kVA

 

Items 8201-8214 - Linear action spot and projection welders - 63-160 kVA MAIN WELDER FEATURES
  • Modular design in mechanical structure, arms, brackets, cylinders.
  • Cylinder with chrome plated stem for heavy duty works and long life; adjustable anti-rotation device.
  • Lubrication free pneumatic components to eliminates oil mist and to protect the environment.
  • Head descent without pressure for set up and service.
  • Double-stroke cylinder withkey control.
  • Built-in compressed air filter unit and tank.
  • Compressed air disconnecting device.
  • Electrodes speed control valves, shock absorber for end of stroke and air discharge silencers assuring the minimum noise.
  • Two stage electric foot control for clamping and welding pieces only if correctly positioned.
  • Pre-setting for additional double stage electric foot connection for the direct recalling of welding program no.2 (not on units equipped with option 8232).
  • Water-cooled transformer, plates, electrode-holders and electrodes; transformer with epoxy resin coated windings.
  • TE180 microprocessor control unit. Phase shift welding current adjustment. Synchronous SCR contactor insulated from cooling water circuit with protection thermostat.
  • Standard on all models: two-hand safety control with timer assuring the best safety, and removable key selector. The two-hand control push-buttons are standard on projection models only (thay are available on request on spot welder models).
  • Emergency push-button to stop the machine immediately.

TECHNICAL DATA
 

ITEM 8201 8202 8203 8204 8206 8207 8208 8209 8211 8212 8213 8214
Spot / projection welder •/• •/• •/• •/• •/• •/• •/• •/• •/- •/- •/- •/•
Nominal power at 50% kVA 63 80 100 125 63 80 100 125 80 100 125 160
Maximum welding power kVA 230 295 420 460 170 230 315 350 135 205 225 650
Short circuit current kA 40 44 52 54 29 34 39 41 20 25 26 65
Maximum welding current on aluminium kA 36 40 47 49 26 30 35 37 18 22 23 59
Maximum welding current on steel kA 32 35 41 43 20 27 31 32 16 20 20 52
Thermal current 100% A 6200 6800 7000 8400 6200 6800 7000 8400 6800 7000 8400 9300
No load secondary voltages V 7.1 8.3 10 10.5 7.1 8.3 10 10.5 8.3 10 10.5 12.1
  V 6.3 7.5 9 9 6.3 7.5 9 9 7.5 9 9 -
  V 5.6 6.7 8 8 5.6 6.7 8 8 6.7 8 8 -
  V 5 6.1 7.1 7.3 5 6.1 7.1 7.3 6.1 7.1 7.3 -
Supply voltage 50Hz * V 400 400 400 400 400 400 400 400 400 400 400 400
Cables section L=30 m mm2 50 70 95 2x50 50 70 95 2x50 70 95 2x50 2x70
Delayed fuses A 125 160 200 250 125 160 200 250 160 200 250 315
Minimum gap mm 175 175 175 175 175 175 175 175 175 175 175 175
Maximum gap mm 475 475 475 475 475 475 475 475 475 475 475 475
Depth L mm 390 390 390 390 540 540 540 540 800 800 800 390
Depth D mm 270 270 270 270 420 420 420 420 - - - 270
Max. electrode force (6 bar) - standard daN 736 736 736 736 736 736 736 736 736 736 736 736
Max. electrode force (6 bar) with option 8235 daN 1242 1242 1242 1242 1242 1242 1242 1242 - - - 1242
Maximum stroke mm 100 100 100 100 100 100 100 100 100 100 100 100
Double stroke - standard mm 60 60 60 60 60 60 60 60 60 60 60 60
Adjustable Double stroke (options 8236-8237) mm 0-80 0-80 0-80 0-80 0-80 0-80 0-80 0-80 0-80 0-80 0-80 0-80
Compressed air supply bar 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5 6.5
Air for 1000 spots (6 bar)                           
Standard version - stroke 20 mm Nm3 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6
Standard version - max. stroke Nm3 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4 15.4
With option 8235 - stroke 20mm Nm3 9.4 9.4 9.4 9.4 9.4 9.4 9.4 9.4 - - - 9.4
With option 8235 - max. stroke Nm3 21.7 21.7 21.7 21.7 21.7 21.7 21.7 21.7 - - - 21.7
Air supply hose  mm 15 15 15 15 15 15 15 15 15 15 15 15
Water cooling  l/min 8 8 8 8 8 8 8 8 8 8 8 8
Aerial noise produced dB(A) 71 73 76 77 72 72 75 75 76 76 76 78
Measure conditions                          
working stroke mm 50 50 50 50 50 50 50 50 20 20 20 50
welding time cycles 13 11 10 12 22 21 17 22 23 16 20 11
welding current kA 29 34 39 41 22 25 29 30 15 19 20 49
working rating in welds/min   6 6 6 6 6 6 6 6 15 15 15 6
Net weight (approximately) kg 510 525 540 555 530 545 560 575 585 600 615 570


* Different voltages and frequencies on request

OPTIONS:

  • 8230 - Valve to stop the flow of the water cooling when the machine is off and flow switch which makes the welder stop if the cooling water does not circulate.
  • 8231 - Welding adaptive control unit type TE250 item 1311.
  • 8232 - Rotary selector for recalling the welding programs.
  • 8233 - Constant current welding control unit item TE185.
  • 8234 - Double stroke control device with pneumatic foot instead of key one. To be used only for spot welding when the work necessarily requires it.
  • 8235 - Cylinder 1242 daN (diameter 125 mm double stage) total stroke 100 mm (only on items 8201-2-3-4-5-6-7-8-9).
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